WHAT IS AN electrical controls designer job
An electrical controls designer job is a specialized position within the field of electrical engineering. This role involves designing and developing electrical control systems for various applications. These systems are used to regulate and control the operation of machinery, equipment, and processes in industries such as manufacturing, automation, and robotics. The main goal of an electrical controls designer is to create efficient and reliable control systems that ensure the proper functioning and safety of electrical equipment.
WHAT USUALLY DO IN THIS POSITION
In an electrical controls designer job, professionals are responsible for a wide range of tasks. They typically start by analyzing the requirements and specifications provided by clients or project managers. This involves understanding the functionality and objectives of the electrical control system that needs to be designed. Based on this information, the designer will then create detailed electrical schematics, wiring diagrams, and control panel layouts.
Once the initial design phase is complete, the electrical controls designer will proceed to select and specify the appropriate components and equipment for the system. This includes choosing the right sensors, relays, switches, and other electrical devices that are necessary for the control system to function effectively. They also need to ensure compliance with relevant industry standards and codes.
After the design and component selection process, the electrical controls designer will create the necessary programming and logic for the control system. This involves writing and testing the code that will control the operation of the electrical equipment. They may use programming languages such as ladder logic or structured text, depending on the specific requirements of the project.
During the implementation phase, the electrical controls designer will work closely with other team members, such as electrical engineers, technicians, and project managers. They will oversee the installation and integration of the control system, ensuring that it is properly wired, calibrated, and tested. They may also provide technical support and troubleshooting assistance during the commissioning and startup phases.
TOP 5 SKILLS FOR POSITION
To excel in an electrical controls designer job, there are several key skills that are highly beneficial. These skills include:
1. Technical expertise: A deep understanding of electrical engineering principles, control systems, and automation technology is essential. Proficiency in programming languages, such as ladder logic or structured text, is also crucial.
2. Problem-solving abilities: As an electrical controls designer, you will encounter various challenges and obstacles throughout the design and implementation process. Being able to analyze problems and devise effective solutions is vital.
3. Attention to detail: Designing electrical control systems requires precision and accuracy. Paying attention to the smallest details is crucial to ensure the proper functioning and safety of the system.
4. Communication skills: Effective communication is essential when working as part of a team. Being able to convey technical information clearly and collaborate with colleagues is important for successful project completion.
5. Time management: Electrical controls designers often work on multiple projects simultaneously. Being able to prioritize tasks, manage deadlines, and work efficiently is key to meeting project timelines.
HOW TO BECOME THIS TYPE OF SPECIALIST
Becoming an electrical controls designer typically requires a combination of education and experience. Here are the general steps to pursue a career in this field:
1. Obtain a relevant degree: A bachelor's degree in electrical engineering or a related field is typically required. The coursework should cover topics such as control systems, digital electronics, programming, and electrical design.
2. Gain industry experience: Internships or entry-level positions in electrical engineering firms or manufacturing companies can provide valuable hands-on experience. This allows aspiring electrical controls designers to apply their theoretical knowledge in practical settings.
3. Develop programming skills: Familiarize yourself with programming languages commonly used in control systems, such as ladder logic or structured text. Taking additional courses or pursuing certifications in programmable logic controllers (PLCs) can enhance your skill set.
4. Stay updated with industry trends: The field of electrical controls design is constantly evolving. Keeping up-to-date with the latest technologies, standards, and best practices is crucial to stay competitive in the job market.
5. Seek professional certifications: Although not always required, obtaining certifications such as Certified Automation Professional (CAP) or Certified Control System Technician (CCST) can demonstrate your expertise and dedication to the field.
AVERAGE SALARY
The average salary for an electrical controls designer can vary depending on factors such as experience, location, and industry. According to data from the U.S. Bureau of Labor Statistics, the median annual wage for electrical and electronics engineers, which includes electrical controls designers, was $100,830 as of May 2020. However, it is important to note that individual salaries can range significantly based on the aforementioned factors.
ROLES AND TYPES
Electrical controls designers can work in various industries and take on different roles within their profession. Some common job titles and types of roles include:
1. Control Systems Engineer: These professionals specialize in designing and implementing control systems for industrial processes, machinery, and equipment. They are responsible for ensuring the system's reliability, safety, and efficiency.
2. Automation Engineer: Automation engineers focus on developing and integrating automated systems that enhance productivity and efficiency. They often work closely with electrical controls designers to design the control systems for these automated processes.
3. Instrumentation Engineer: Instrumentation engineers are responsible for designing and implementing control systems that measure and control variables such as temperature, pressure, flow, and level. They collaborate with electrical controls designers to integrate these systems into larger control frameworks.
4. Robotics Engineer: Robotics engineers design and develop control systems for robotic devices and automation equipment. They work on creating precise and reliable control algorithms that enable robots to perform specific tasks.
5. Manufacturing Engineer: Manufacturing engineers work on improving and optimizing manufacturing processes. They collaborate with electrical controls designers to implement control systems that enhance efficiency, quality, and safety in manufacturing operations.
LOCATIONS WITH THE MOST POPULAR JOBS IN USA
Electrical controls designer jobs can be found throughout the United States, with certain locations having a higher concentration of opportunities. Some of the top cities known for their strong job markets in this field include:
1. Houston, Texas: Houston is a major hub for the oil and gas industry, which often requires electrical controls designers for their facilities and operations.
2. Detroit, Michigan: Known as the Motor City, Detroit has a strong automotive industry presence, creating a demand for electrical controls designers in the manufacturing and automation sectors.
3. Chicago, Illinois: Chicago is home to numerous manufacturing companies and industrial facilities, providing ample opportunities for electrical controls designers.
4. Atlanta, Georgia: Atlanta has a growing technology and manufacturing sector, offering job prospects for electrical controls designers in various industries.
5. San Francisco, California: Silicon Valley and the surrounding San Francisco Bay Area are known for their thriving technology and robotics industries, creating a demand for skilled electrical controls designers.
WHAT ARE THE TYPICAL TOOLS
Electrical controls designers utilize various tools and software to aid in their work. Some of the typical tools and technologies used in this profession include:
1. Computer-Aided Design (CAD) software: CAD software, such as AutoCAD or SolidWorks, is used to create detailed electrical schematics, wiring diagrams, and control panel layouts.
2. Programmable Logic Controllers (PLCs): PLCs are commonly used in control systems, and electrical controls designers need to have a strong understanding of their programming and operation.
3. Human-Machine Interface (HMI) software: HMI software allows for the visualization and interaction with control systems. Designers use this software to create user-friendly interfaces for operators.
4. Electrical testing and measurement tools: Multimeters, oscilloscopes, and other electrical testing equipment are essential for troubleshooting and verifying the functionality of control systems.
5. Simulation software: Simulation software, such as MATLAB or SIMUL8, allows designers to test and validate control system designs before implementation, minimizing the risk of errors or malfunctions.
IN CONCLUSION
Electrical controls designer jobs are critical for the efficient and safe functioning of electrical control systems in various industries. These professionals play a vital role in designing, implementing, and maintaining control systems that regulate the operation of machinery, equipment, and processes. With the right combination of education, experience, and skills, individuals can pursue a rewarding career in this field and contribute to the advancement of automation and industrial processes.